Sintering studies on magnesia-rich chromium-free spinel-bonded basic refractories


ISSN 1121-7588
R. Lodha, C. Oprea, T. Troczynski, G. Oprea
UBCeram, Department of Materials Engineering, The University of British Columbia, Vancouver BC, Canada

Abstract

Basic bricks containing chromium based complex spinel are used in the nonferrous industry due to their corrosion resistance against fayalite-type slags. Objective of this work is to replace Cr3+ with Me4+ ions that form complex spinel. The incorporation of iron oxide in the MgO-Al2O3-Me4+O2 systems contributes to reactive sintering. The mixes contain 60 wt.% MgO similar to most basic refractories used in non-ferrous converters and thus called “magnesia-rich” compositions. The investigation shows that incorporation of nano-oxides reduces the temperature of spinel formation and activates both synthesis and sintering. Magnesia-rich compositions with Al2O3, Fe2O3, SnO2 and TiO2 containing less than 3 wt.% nano-oxides fired at 1450 °C for 3 hours have resulted in formation of complete spinel solid solution and less than 5% open porosity.
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